Did production
meet the plan —
or just the final number?

Production Intelligence helps management understand where actual performance moved away from plan, across shifts, lines and operating conditions — before those deviations become month-end explanations.

Production Intelligence Overview
09:42 AM17 May 2024Shift   All Shifts⌄

Plan vs Actual (Today)

Planned
1,250
Units
Actual
1,082
Units
Achievement
86.6%
-167 Units

Shift Performance (Achievement %)

Shift A
92.1%
Shift B
74.3%
Shift C
88.7%

Line Performance (Today)

Line 192.4% ●
Line 268.2% ●
Line 385.7% ●
Line 491.3% ●

Throughput Trend (Units / 15 min)

Target Achievement (MTD)

88.1%
vs Plan-2.8%

Exception Summary (Today)

7
Low Throughput3
Unplanned Stops2
Quality Deviations1
Material Constraints1

Recent Exceptions

TimeLineTypeImpactStatus
09:21Line 2Low Throughput-120 UnitsActive
08:47Line 3Unplanned Stop-75 UnitsActive
07:56Line 2Quality Deviation-45 UnitsActive

Top Losses (Today)

Speed Loss120 Units
Minor Stops85 Units
Quality Loss60 Units
Changeover Loss40 Units

Why Production Intelligence Matters

↗

A final production number does not reveal how the target was achieved.

👥

Shift-wise variation often stays hidden inside daily reporting.

⚙

Operating inefficiency can rise even when output looks acceptable.

♙

Management needs decision context, not just end-of-day totals.

What Management Can See

📈

Plan vs Actual
by line and shift

Compare planned vs actual performance across all lines and shifts.

▟

Throughput trend
and bottlenecks

Track real-time throughput and quickly identify bottlenecks impacting output.

↯

Loss visibility
during the shift

See where time and output are being lost as the shift progresses.

⚠

Exceptions
requiring immediate attention

Get notified of deviations that need immediate management action.

◕

OEE / utilisation
snapshot

Understand OEE and utilisation at a glance across lines and shifts.

☷

Priority
action board

Clear, actionable items with ownership and due time for follow-up.

From Reporting to In-Shift Decisions

▣

1. Production Plan

Define targets by line, product and shift.

▧

2. Live Actuals

Capture real-time data from shopfloor systems.

🔍

3. Deviation Detection

Identify gaps between plan and actual as they happen.

🔔

4. Management Alerts

Deliver intelligent alerts with context on impact and root cause.

◎

5. Priority Action

Focus on the right actions at the right time to recover the target.

The Outcome

◉

Faster visibility into production deviation

See issues early and act during the shift, not after the day ends.

♢

Better
review decisions

Use facts, trends and context to make more informed decisions.

▰

Improved control across shifts and lines

Build consistent performance with better oversight and accountability.