Did production
meet the plan —
or just the final number?

Production Intelligence helps management understand where actual performance moved away from plan, across shifts, lines and operating conditions — before those deviations become month-end explanations.

Production Intelligence Overview
09:42 AM17 May 2024Shift   All Shifts⌄

Plan vs Actual (Today)

Planned
1,250
Units
Actual
1,082
Units
Achievement
86.6%
-167 Units

Shift Performance (Achievement %)

Shift A
92.1%
Shift B
74.3%
Shift C
88.7%

Line Performance (Today)

Line 192.4% ●
Line 268.2% ●
Line 385.7% ●
Line 491.3% ●

Throughput Trend (Units / 15 min)

Target Achievement (MTD)

88.1%
vs Plan-2.8%

Exception Summary (Today)

7
Low Throughput3
Unplanned Stops2
Quality Deviations1
Material Constraints1

Recent Exceptions

TimeLineTypeImpactStatus
09:21Line 2Low Throughput-120 UnitsActive
08:47Line 3Unplanned Stop-75 UnitsActive
07:56Line 2Quality Deviation-45 UnitsActive

Top Losses (Today)

Speed Loss120 Units
Minor Stops85 Units
Quality Loss60 Units
Changeover Loss40 Units

Why Production Intelligence Matters

A final production number does not reveal how the target was achieved.

👥

Shift-wise variation often stays hidden inside daily reporting.

Operating inefficiency can rise even when output looks acceptable.

Management needs decision context, not just end-of-day totals.

What Management Can See

📈

Plan vs Actual
by line and shift

Compare planned vs actual performance across all lines and shifts.

Throughput trend
and bottlenecks

Track real-time throughput and quickly identify bottlenecks impacting output.

Loss visibility
during the shift

See where time and output are being lost as the shift progresses.

Exceptions
requiring immediate attention

Get notified of deviations that need immediate management action.

OEE / utilisation
snapshot

Understand OEE and utilisation at a glance across lines and shifts.

Priority
action board

Clear, actionable items with ownership and due time for follow-up.

From Reporting to In-Shift Decisions

1. Production Plan

Define targets by line, product and shift.

2. Live Actuals

Capture real-time data from shopfloor systems.

🔍

3. Deviation Detection

Identify gaps between plan and actual as they happen.

🔔

4. Management Alerts

Deliver intelligent alerts with context on impact and root cause.

5. Priority Action

Focus on the right actions at the right time to recover the target.

The Outcome

Faster visibility into production deviation

See issues early and act during the shift, not after the day ends.

Better
review decisions

Use facts, trends and context to make more informed decisions.

Improved control across shifts and lines

Build consistent performance with better oversight and accountability.